TY - GEN
T1 - Implementation of Tpm and Rcm to Increase Service Level in a Maintenance Sector Company
AU - Vasquez, Juan Carlos
AU - Gamarra, Joaquín
AU - Avalos-Ortecho, Edilberto
N1 - Publisher Copyright:
© 2025, Avestia Publishing. All rights reserved.
PY - 2025
Y1 - 2025
N2 - Industrial maintenance management plays a critical role in operational continuity and efficiency in key sectors such as construction and mining. This study analyzes the impact of the joint implementation of Total Productive Maintenance (TPM) and Reliability-Centered Maintenance (RCM) in an industrial services company. A structured methodology was adopted, including the classification of critical equipment through ABC analysis and risk matrices, the use of Failure Modes and Effects Analysis (FMEA), and the planning of preventive tasks. The results show significant improvements in key indicators: Mean Time Between Failures (MTBF) increased by an average of 28%, Overall Equipment Effectiveness (OEE) improved from 40% to 65%, and the service level increased from 38% to 63%. Additionally, operational costs were reduced by 20%, optimizing equipment availability and strengthening operational sustainability. This study validates the effectiveness of TPM and RCM as complementary tools for optimizing maintenance processes, reducing failures, and enhancing competitiveness. The findings highlight the importance of integrating preventive and predictive strategies to face the challenges of industrial maintenance in dynamic environments.
AB - Industrial maintenance management plays a critical role in operational continuity and efficiency in key sectors such as construction and mining. This study analyzes the impact of the joint implementation of Total Productive Maintenance (TPM) and Reliability-Centered Maintenance (RCM) in an industrial services company. A structured methodology was adopted, including the classification of critical equipment through ABC analysis and risk matrices, the use of Failure Modes and Effects Analysis (FMEA), and the planning of preventive tasks. The results show significant improvements in key indicators: Mean Time Between Failures (MTBF) increased by an average of 28%, Overall Equipment Effectiveness (OEE) improved from 40% to 65%, and the service level increased from 38% to 63%. Additionally, operational costs were reduced by 20%, optimizing equipment availability and strengthening operational sustainability. This study validates the effectiveness of TPM and RCM as complementary tools for optimizing maintenance processes, reducing failures, and enhancing competitiveness. The findings highlight the importance of integrating preventive and predictive strategies to face the challenges of industrial maintenance in dynamic environments.
UR - https://www.scopus.com/pages/publications/105021842981
U2 - 10.11159/icmie25.129
DO - 10.11159/icmie25.129
M3 - Articulo (Contribución a conferencia)
AN - SCOPUS:105021842981
SN - 9781990800603
T3 - Proceedings of the World Congress on Mechanical, Chemical, and Material Engineering
BT - Proceedings of the 11th World Congress on Mechanical, Chemical, and Material Engineering, MCM 2025
A2 - Qiu, Huihe
A2 - Zhang, Yuwen
A2 - Iasiello, Marcello
PB - Avestia Publishing
T2 - 11th World Congress on Mechanical, Chemical, and Material Engineering, MCM 2025
Y2 - 19 August 2025 through 21 August 2025
ER -