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Improvement of Service Level Through Lean Tools in a Plastics Manufacturing Company

  • Janicce Flores-Ayala
  • , Rafael Chavez-Ugaz

Research output: Chapter in Book/Report/Conference proceedingPaper (Conference contribution)peer-review

Abstract

The plastic industry in household items has grown significantly in Peru in recent years, becoming a highly competitive sector. In this context, a strong service level is required. The company of this research showed a low service level due to high loss incidence of product by 120 per month and a mean time between failures of 416.20 h per month in the injection molding machines. This paper proposed model based on the application of two lean tools: the 5S methodology and planned maintenance. The implementation of this model showed significant improvements: the incidence of lost products was reduced to zero, machine availability was increased by 15%, and the service level was raised by 1.24%. This model demonstrated how lean tools can be effectively used in plastics industry to improve service levels by reducing inefficiencies.

Original languageEnglish
Title of host publicationProceedings of the 11th International Conference on Industrial Engineering and Applications - ICIEA 2024
EditorsLoon Ching Tang
PublisherSpringer Science and Business Media Deutschland GmbH
Pages105-115
Number of pages11
ISBN (Print)9789819764914
DOIs
StatePublished - 2025
Event11th International Conference on Industrial Engineering and Applications, ICIEA 2024 - Hiroshima, Japan
Duration: 17 Apr 202419 Apr 2024

Publication series

NameLecture Notes in Mechanical Engineering
ISSN (Print)2195-4356
ISSN (Electronic)2195-4364

Conference

Conference11th International Conference on Industrial Engineering and Applications, ICIEA 2024
Country/TerritoryJapan
CityHiroshima
Period17/04/2419/04/24

Keywords

  • 5S methodology
  • Inventory management
  • Planned maintenance
  • Plastics industry
  • Service level

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