TY - GEN
T1 - Integrated Lean Operational Model to Increase Efficiency in a Winery Company
AU - Carbajal-Macedo, Jassir V.
AU - Serrano-Rossado, Gabriel N.
AU - Chavez-Ugaz, Rafael
AU - Leon-Chavarri, Claudia C.
N1 - Publisher Copyright:
© LEIRD 2025.All rights reserved.
PY - 2025
Y1 - 2025
N2 - The pisco industry plays a key economic and cultural role in Peru. This study develops an operational model for the small Peruvian winery, dedicated to pisco production, with the objective of reducing the end-of-line cycle time through the application of Lean Manufacturing tools. The model comprises two integrated components: first, the stabilization of operations in the quality control and labeling stations through the application of 5S; and second, the physical redesign of critical activities using Poka Yoke and Slotting to improve workflow and reduce human error. Validation was conducted using a hybrid approach combining a pilot test and discrete-event simulation in Arena. The simulation demonstrated a 31.8% reduction in end-of-line time from 48.97 to 33.40 seconds per bottle, a 27% decrease in material search time, and a 76% reduction in the deviation of quality defects. These results suggest the effectiveness of the proposed solution in improving operational efficiency and highlight its potential for replication across other micro and small wineries in Peru’s wine sector.
AB - The pisco industry plays a key economic and cultural role in Peru. This study develops an operational model for the small Peruvian winery, dedicated to pisco production, with the objective of reducing the end-of-line cycle time through the application of Lean Manufacturing tools. The model comprises two integrated components: first, the stabilization of operations in the quality control and labeling stations through the application of 5S; and second, the physical redesign of critical activities using Poka Yoke and Slotting to improve workflow and reduce human error. Validation was conducted using a hybrid approach combining a pilot test and discrete-event simulation in Arena. The simulation demonstrated a 31.8% reduction in end-of-line time from 48.97 to 33.40 seconds per bottle, a 27% decrease in material search time, and a 76% reduction in the deviation of quality defects. These results suggest the effectiveness of the proposed solution in improving operational efficiency and highlight its potential for replication across other micro and small wineries in Peru’s wine sector.
KW - 5S
KW - Operational efficiency
KW - Poka-Yoke Slotting
KW - Winery
UR - https://www.scopus.com/pages/publications/105032394016
U2 - 10.18687/LEIRD2025.1.1.792
DO - 10.18687/LEIRD2025.1.1.792
M3 - Articulo (Contribución a conferencia)
AN - SCOPUS:105032394016
T3 - Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
BT - Proceedings of the 5th LACCEI International Multiconference on Entrepreneurship, Innovation and Regional Development - Entrepreneurship with Purpose
A2 - Larrondo Petrie, Maria M.
A2 - Texier, Jose
A2 - Rivas Matta, Rodolfo Andr�s
PB - Latin American and Caribbean Consortium of Engineering Institutions
T2 - 5th LACCEI International Multiconference on Entrepreneurship, Innovation and Regional Development - Entrepreneurship with Purpose: Social and Technological Innovation in the Age of AI, LEIRD 2025
Y2 - 1 December 2025 through 3 December 2025
ER -