Lean-SLP production model to reduce lead time in SMEs in the plastics industry: A Empirical Researh in Peru: A Empirical Research in Perú

David Cordova-Pillco, Mirian Mendoza-Coaricona, Juan Quiroz-Flores

Producción científica: Capítulo del libro/informe/acta de congresoCapítulorevisión exhaustiva

Resumen

The current context of the plastic manufacturing sector has suffered a significant alteration in recent years due to external factors such as the pandemic caused by Covid-19. On the other hand, at the national level it has been detected that 64% of companies use only between 61% and 70% of their installed capacity. In addition, the sector's profitability has fallen by 3% in the last 8 years. In this sense, this research work took as a case study an SME in the plastic sector to determine the leading causes directly related to efficiency and productivity problems. Such causes have resulted in the delayed of delivering orders, consequently lowering profitability; the reversal of loss has been the main incentive of this work. By understanding the roots of the problem, we propose the development of a double-focus optimization model that values both the operational improvement and the working conditions, such as team spirit that motivate the actions of the collaborators. This model utilizes tools corresponding to the Lean andSystematic LayoutPlanning (SLP)methodology. Moreover, the novelty of this proposal is the integration of a sustainability phase with a focus on continuous improvement over time by incorporating these tools as part of the company's routine. Finally, some of the main results obtained from this research were an increase of the order fulfillment index by 13.4%, a reduction of the effort of the operators by 62%, a decrease of the set-up time by 57%, and an increase of the Overall EquipmentEffectiveness (OEE) by7%.

Idioma originalInglés
Título de la publicación alojadaProceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
Subtítulo de la publicación alojada"Education, Research and Leadership in Post-Pandemic Engineering: Resilient Inclusive and Sustainable Actions", LACCEI 2022
EditoresMaria M. Larrondo Petrie, Jose Texier, Andrea Pena, Jose Angel Sanchez Viloria
EditorialLatin American and Caribbean Consortium of Engineering Institutions
ISBN (versión digital)9786289520705
ISBN (versión impresa)9786289520705
DOI
EstadoPublicada - 1 ene. 2022
Evento20th LACCEI International Multi-Conference for Engineering, Education Caribbean Conference for Engineering and Technology, LACCEI 2022 - Boca Raton, Estados Unidos
Duración: 18 jul. 202222 jul. 2022

Serie de la publicación

NombreProceedings of the 20th LACCEI International Multi-Conference for Engineering, Education and Technology: “Education, Research and Leadership in Post-pandemic Engineering: Resilient, Inclusive and Sustainable Actions”

Conferencia

Conferencia20th LACCEI International Multi-Conference for Engineering, Education Caribbean Conference for Engineering and Technology, LACCEI 2022
País/TerritorioEstados Unidos
CiudadBoca Raton
Período18/07/2222/07/22

Huella

Profundice en los temas de investigación de 'Lean-SLP production model to reduce lead time in SMEs in the plastics industry: A Empirical Researh in Peru: A Empirical Research in Perú'. En conjunto forman una huella única.

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